What to Expect with Smart and Reliable Blending Consultants?

If you are on the lookout for a diesel or bunker fuel consulting and blending services, you have to choose a highly reliable expert.  Shoddy companies may come up with tall claims but you cannot expect outstanding results with them. There is no shortage of advisory and blending services nowadays but it is difficult to identify a trustworthy service. When it comes to selecting a blending expert, you should compare the services offered by different companies before choosing one.  

Best experts possess the right expertise and skills

You need to make sure that the diesel, gasoline or bunker blending company you select has the technical expertise and skills to identify all defects and rectify them in a proper manner. You can find top services offering a myriad of solutions to fulfill the ever emerging requirements of different customers. In order to solve RVP and ON giveaway, you need special expertise and it can only be linked with best consultants and design services. Trusted professionals plan and schedule giveaway and they also offer assistance in buying the right components.

High quality solutions like in line blending and automation solutions

The best bunker or gasoline blending consultant knows every aspect on process automation and they perform the task with clinical precision. You can expect the best guidance at every stage and you can enjoy performance guarantee with trusted consultants. Leading experts also offer economic performance evaluation study without causing any disturbance to day-to-day activities. In line blending design is also done in a responsible way to enhance the productivity of a refinery and streamline the operation effectively. In line blending is a much better option compared to batch blending and top experts always recommend this type of blending to their customers. They perform this task in best way possible to avoid all issues and make the blending becomes highly result oriented.

Innovative and useful blending courses and top quality advice and guidance  

Several people are searching for the best gasoline, bunker or diesel blending training programs nowadays. Trusted refinery automation services provide a myriad of refinery training programs on different topics. You can choose a highly advanced gasoline or bunker blending course that meets your needs. There are public courses available and you can also find in-house as well as customized courses. If you are searching for the best course materials, you don’t have to look anywhere else because eminent blending consultants have come up with highly useful options. In addition to offering all these benefits, reputed design companies monitor the performance on a consistent manner to help you make the best batch and gain money with smart blending practices.

When you look for a trusted blending consulting service, you should conduct sufficient research. It is always advisable to compare the quality of different services in an unbiased way. The reputation of a blending consultant should be checked in a careful way. There are consultants that offer quality services for more than two decades and you can definitely consider choosing such an advisory service.   

For more info : - Bunker Blending

Benefits of Hiring Service of a Right Blending Company

When it comes to achieving optimal results in blending of different properties, the task is nothing short of a challenge and uphill one. It can either lead to compromising on quality or reprocessing so as to ensure that the customer expectations are met. However, there are several experienced and reliable companies which offer solutions and techniques for blending problems by applying advanced processes.

The gasoline blending companies provide effective services in resolving blending property control issues as well as consultations on how one can optimize blending depending on destination properties and component property model. These services are provided with the sole purpose of reducing the quality deteriorations as well as the costs which otherwise one has to incur for reprocessing and re-blending procedures.

Specified blending with minimal quality giveaway

Blending of oil is the last step as far as the procedure of converting crude oil into finished products like fuel oil and gasoline is concerned. Achieving optimized levels in blending process can have a huge and significant impact on factors like product processing costs, inventory control and quality control. One can reduce property and inventory fluctuations levels, along with minimizing component costs, by taking help if Blend Property Control (BPC), which boosts the blending process performance.

Leading edge technologies for optimizing blending systems

One can find several companies, providing effective solutions for gasoline blending and movement control, thanks to their vast experience. The advanced leading edge technologies applied in this process are integrated as well as user friendly. As far as APC engineers are concerned, controlling blend property is not the only cause of worry for them. It is essential for them to ensure that, the technologies integrate efficiently with existing applications and systems which include analyzer system, business system, oil movement system, laboratory information system and planning/scheduling system.

Minimizing blending expenses

Several companies, offering blending services and solutions, make use of BPC module, which helps in minimizing the overall blending procedure costs, thereby proving to be a cost effective option for the clients.

Improved Inventory Control

Thanks to controlled product qualities, the process of loading directly from the blender to the ship, now becomes possible. This, in turn, results in reducing the number of product stock and product tanks.

Minimizes Re-blending Operations

Thanks to improved blending quality, which reduces losses and increases manpower efficiency, the re-blending operations are minimized to a great extent.

Blending operations are user friendly

The status of Blend Property Control aka BPC can be monitored by the client by the help of user-friendly operation guidance which in turn helps him in taking a confirmed decision. BPC status can be monitored by using single window named Human Information Station (HIS).

For more info : - Bunker Blending

How to Maintain Optimal Operational Efficiency of a Refinery?

Several refineries have to deal with unpleasant and costly blending giveaway nowadays. When things go wrong in a refinery, the entire production takes a beating and the productivity comes down in a significant manner. If you want to get rid of this issue, you must seek professional help. Refinery operation involves many complex processes and components. The underlying reason of the giveaway needs to be detected and it can only be done by eminent blending advisory services. You need to hire a blending company of great reputation to streamline your refinery operation.

Expect different types of high quality solutions from trusted service providers

Top gasoline blending companies offer a wide variety of solutions to optimize the functionality of their customers. You can seek their expertise to address any type of issue in a fast and responsible manner. Renowned companies offer the best blending advice for their customers. Another important solution that you can expect from a reliable blending company is blending economic assessment performance study for bunker, gasoline and diesel blending systems. You can also approach a trustworthy consultant for designing in-line blenders. Other services that top advisory services offer are smart blend optimizer and materials, blending training courses and blending brokerage as well.

Competent and experienced professionals and advanced solutions

Leading gasoline blending services are committed to offering best solutions for their customers. They study the needs of the customers in a detailed manner and assess the performance of the refinery using top quality diagnostic equipment and methods. The underlying issue is identified with clinical precision before designing a customized plan to solve the existing flaws. The expertise of highly experienced and skilled employees is utilized and you can expect outstanding results that guarantee optimal productivity. When top service providers perform the repair works, they don’t necessarily interfere with the routine functioning of the refinery. With minimal interference, they deliver excellent results for their customers.

Best guidance for selecting the right components

When you choose components for your refinery, you may have to deal with many doubts. Refinery needs best components to make profitable batches. Product selection becomes an easy process if you rely on renowned diesel blending services. They guide you through all steps and processes to help you purchase the most suitable components to create optimally beneficial batches. You need to realize the fact that blending is the arithmetic of properties and prices and trusted blending companies assist you in taking all smart decisions at the right time.

When it comes to identifying a smart and reliable blending service, you need to take several aspects into consideration. The credibility and track record are the two most important aspects. The services offered need to be considered carefully along with the prices charged. When you take into consideration all these important aspects, you can choose R/A Refinery Automation Institute. This blending company has an excellent reputation with a perfect track record. It offers the services of most accomplished experts in the industry and you can find their services extremely affordable as well.     

For more info : - Bunker Blending

How to Streamline the Activities in a Refinery and Enhance Productivity?

Refinery owners have to take care of several aspects to run a refinery business in a successful way. Many things need to be combined properly to streamline the activities of a refinery. It is not an easy task. If something goes wrong, the productivity of the business suffers. When it comes to blending, refineries make use of different procedures including gasoline blending, bunker blending and diesel blending as well.  Blending economic performance assessment is another process that deserves attention. How to take care of all these aspects and keep the productivity of a refinery at a higher level?

Get best advice and guidance from trusted blending advisory services

Best blending advisory services offer timely guidance advice on blending including ON and RVP giveaway, purchasing suitable components, RIN headaches, planning and scheduling giveaway as well. The blending process needs to be automated in an efficient way and it can only be done under the supervision of a reliable advisory service. When you make efforts to identify a blending company, you have to make sure that it has a good reputation and track record. Wrong advice and solutions can make things chaotic and this situation leads to irreparable losses.   

Making use of the amazing benefits of in-line blenders

Blending process needs to be performed in a productive way and it should be done using the most effective technology. You can find several oil terminals and refineriesblending components in a traditional way even today. They sequentially pump to a tank with the help of batch blending. This method of approach creates high quantities of property giveaway and it creates a crippling effect on the inventory and storage tank. The final outcome offers great disappointment with an off-spec non sellable product. This process takes a lot of time and the blending process may get extended to more than one day along with many other side effects.A renowned Gasoline  blending consultant always recommends in-line blending solutions to address all complexities involved with conventional blending. Blending time can be shortened by half with it and property giveaway comes down to really smaller levels. Other benefits of in-line blending are reduced testing of blend samples, low demurrage charges and high operational efficiency.

Assessment study on the economic performance

Correct study on economic performance is a very vital aspect because it throws light on all shortcomings that go beyond the surface level. When you hire a reliable blending company to perform this study, you can find potential problematic areas that are left unexplored. Best advisory services come up with the recommendations after the study and they also guide you properly while implementing the recommendations.

R/A Refinery Automation Institute is an established and reliable refinery advisory service that offers quality advice and guidance on all issues including sulfur scrubber to reduce SO2 emissions, implementing in-line blending and addressing RVP giveaway. You can hire this service for streamlining the operation of a refinery and enhance its productivity in the best possible way. R/A Refinery institute has been offering top quality solutions for a wide range of refineries for the past 25 years with immense success.   

For more info : - bunker fuel trading

What are the Benefits that Eminent Blending Design Services Guarantee?

Refineries have to seek the help of trusted blending design companies to streamline their operations and stay productive in all areas. Best gasoline blending companies offer the best advice and right solutions to prevent all pitfalls and make the business profitable. Many refineries are making use of in-line blending instead of traditional methods because of high effectiveness. Experienced blending consultants are capable enough to offer effective solutions that deliver results. Refinery owners can expect the best recipe for their enterprises when they hire eminent advisory services. There are several things that people should know about refinery operation. Effective solutions must be put in place to squeeze giveaway on viscosity and vapor pressure.

Make efforts to put into practice the best solutions recommended by eminent advisors

Experienced consultants offer guidance on all important aspects including installing sulfur scrubber to lower the SO2 omission. If refinery people don’t know how to address the RVP and ON-giveaway; issues may come up one after another in the long run. Professional expertise needs to be sought to address these types of issues. It is always advisable to hire a trusted blending consulting service. Component purchase causes several confusions in the minds of people. Best blending companies help you arrive at the best decision and the entire process of selecting the suitable components becomes easy.

Top advisory services make refineries highly productive

Apart from offering the right advice, eminent experts also help refineries implement their recommendations in an effective manner. They even perform the installation of in-line blenders and many other processes in an effective way. All bunker fuel related issues can be solved with these professionals. There are many people worried about blending automation and according to them, it is a complex task. Best professionals solve all these issues in a systematic and scientific manner and their solutions come with performance guarantee. Reputed companies assess blending economic performance in a detailed manner. There is no need to worry about activities getting interrupted while conducting this assessment.

Top advisory services offer blending courses

Many people are searching for the blending courses? Top gasoline and bunker blending companies provide various types of blending design courses. Most suitable one can be selected based on your needs and preferences. Customized courses are available and you can also find in-house as well as public courses. Best services make sure that the course materials are up-to-date and the learning process becomes highly effective.  

When you choose a blending design service, you have to consider a good number of aspects. First of all, you need to check the reputation and credibility of different companies. If a company has a good track record, you can easily come to the conclusion that it offers quality services to their customers. The expenses involved with hiring the blending company need to be analyzed as well. Refinery Automation Institute is a very popular blending design company in New Jersey and it offers highly relevant and beneficial advisory services for a wide range of refineries all around the world.

For more info : - Gasoline Blending Companies

Important Things to Know to Make a Refinery Business Profitable

Refineries should make genuine efforts to streamline their activities so that overall efficiency stays at optimal levels. Top refineries conduct RVP giveaway survey to have clear cut idea about the giveaway status. Every refinery should compare this status with top refineries to find out where they actually stand. The survey needs to be conducted using a reputed bunker, diesel and gasoline blending consultant because trusted consultants also offer an in depth report about the giveaway condition and steps to improve.

Best solutions for all RIN issues

Many refineries keep on paying RIN fines every day. This situation makes things really frustrating. You can definitely consider selecting bio-fuels like renewable diesel to reduce the fines and prevent RIN giveaway. Gasoline export is another good option for refineries for bypassing the RIN fine completely. Top diesel, gasoline and bunker blending consultants analyze the existing condition comprehensively and they suggest the best method to stop the RIN giveaway and fines. You can find the best solutions for all RIN issues with the help of a reputable consultant.

Systematic approach to deliver most suitable solutions

Various studies show that around 70% of refineries have to deal with physical octane and RVP giveaway. It is a very serious economic issue that should be addressed immediately. You have to find about whether your methods for property measurement is correct. It must also be noted that whether you are using the most accurate instruments to lower the error. The reliability of the data must be checked. Another important aspect that needs your attention is performance of blend control systems. You should explore the possibility of using an in-line blender as well. If you hire best blending advisory services, you can find out all issues with 100% precision.  Root cause analysis is done in a responsible way and all critical points are analyzed to lower the giveaway.   

Proper analysis, troubleshooting and remedial steps

Another common issue that many refineries have to deal with is blendrecipe giveaway. The gap between the actual and planned creates serious headache. Whenever a refinery has problems that prevent meeting the specifications, it has to seek the help of a diesel, bunker and gasoline blending design consultant. After having analyzed all steps, top consultants troubleshoot the problems and come up with the best solutions. They perform the installation of in-line blender with utmost accuracy and their help can be sought for buying the right components. You can even approach them for attending blending courses. The fact of the matter is that reliable consultants teach you how to make every batch profitable and make large amounts of money continuously with a refinery.

R/A Refinery Automation Institute LLC is a well-known and dependable blending advisory service provider with a big reputation. This company analyzes the underlying issues by conduction an in depth study and put forward the most feasible solutions for each client. You can also attend highly useful blending courses to become a master technician. If you hire this company, you can implement the best processes and practices using advanced components.  

For more info : - Bunker Blending

What is Blending?

Lee E. Curcio

Refinery Automation Institute, LLC

Morristown, NJ USA

No day passes without publications, the blogosphere, and pundits wringing their hands over the concept of fuel Blending.

In the current low priced crude oil market, the fuel blending business gives the blenders a very competitive edge that grows day by day, attracting new customers and potential new producers intrigued by the possibility of making “easy” money.

USA has more than 330 Oil terminals spread across the country, moving more than 2 billion gallons of oil products and “smart” blending adding potentially another $300 to $400 millions in profits. This cash flow tempts people to think it’s a great “get rich quick” scheme for easy cash, encouraging them to ask banks for money to open a new oil terminal. The expectation is that in a few years they can leave the “slaving for a salary” for suntanning in a tropical paradise with plenty of money.

The real question for prospective facility owners pondering to themselves when undertaking this venture should be WHAT IS BLENDING? This question is pondered obviously after the bank already approved the mortgage for a new oil terminal, maybe with a blending facility, so we have the “blind leading the blind” and subsequent disappointment. The motto seems to be “learning after building”, and as we know, we get the Tower of Pisa .

Blending Vs. Cooking

Let’s focus on the answer of the previous question: WHAT IS BLENDING? Blending is like baking a cake or cooking a delicious dish. What you need are the ingredients, and a recipe to decide the amount to pour in a mixing bowl. After mixing you are ready to taste it and decide whether to adjust the taste by putting more of an ingredient or not.

Since the US is a huge daily “drinker” of gasoline (9 million BPD) with over 300 million cars on the roads, the gasoline blending business is huge, worth over $12 trillions/year.

Keeping the analogy with cooking or baking, the gasoline “cooking” (blending) “ingredients” are called Blend Components or Blendstocks.

In the same way as cooking, we need a recipe to determine the right amount of each ingredient to put in a blend. We can’t afford to make any mistake in our “cooking”, such as pouring more salt or less butter or adding too many eggs, since the result might be inedible. A master chef with the delicate palate could be upset or happy and you could win a cooking contest or not. In contrast, a master blender’s product has to run a car without damaging it or causing undue pollution.

With blending, we are more or less in the same situation, if we add more alkylate or less reformate the quality of the final product may not meet the final specs. This because in the US in order to make sellable gasoline we are obliged to respect regulations, i.e. the octane number has to be more than 87 or the vapor pressure can’t be more than 7 psi (summer), and we have over 28 gasoline specs to meet. This pushes the producers to be very careful on how the blend needs to be made, otherwise isn’t possible to sell the final product and make money of course.

Generally in order to make gasoline which has upward of 28 specifications that need to be met simultaneously, we can have a simple blend recipe with 3 components , or conventional gasolines or complex recipes with about 10 to 20 components for reformulated gasolines..

Keeping the analogy with cooking, if for example the final recipe needs to have 20 grams of fat and 45 grams of carbs, we have to estimate which blend components to blend, i.e. butter (butter-1, butter-2, butter-3) and the number of eggs, and the quantity to meet the final specs.

For example if we choose the butter-1 and 1 egg, we can meet the 20 grams of fat specs of the recipe but we may not meet the amount of carbs (45 grams). On the other way if we choose the butter-1 and 3 eggs we can meet the carbs spec (45) but we may exceed the fat spec (20 grams).

You can understand how beautiful and complicated the blending world is, especially if you have 28+ specs and 4 components.

Arithmetic of Blending

So far we just took into account the final recipe constraints (specs) and the number of blend components (ingredients). But Blending is the arithmetic of properties and prices.

We need to use in blends the cheapest components that allow us to meet specs, because the final goal here is to make money. If the butter-1 is good in terms of properties, may not be good in terms of prices because it’s too expensive.

The basic arithmetic of blending is:

If we use the previous equation, we can go over an “easy” example to calculate the final gasoline blend Octane number and its price:

The goal in the example is to make a 95 RON and to calculate the final blend price.

The example shows how we need to “play” with the recipe, i.e. changing the blend component quantities to meet the final spec on the research octane number (95).

With the same blend equation we can calculate also the prices and understand if there is a profit or not.

The example is applied to one property (Research Octane Number) and uses a linear approximation [1].  The calculation becomes quite complex when we do the same “iteration” for the remaining other 28+ properties.

With Blending we must consider:

· Ingredients (blend components and their properties)

· Recipe (what quantity of each component to blend)

· Inventory (what happens if I need 3 eggs but I have one? Can I still make a blend?)

· Prices (try to make the cheapest blend to have the highest profit)

· Blend sample and analysis (does it meet the final specs? Yes, no? )

· Correcting the blend (If doesn’t meet the final spec, we need to adjust it, maybe adding more butter).

Generally all these factors are taken into account using a special piece of blending calculation software called  a “blend optimizer” [2] that does the calculation for us and selects the most profitable blend recipe.

The previous figure shows the final results of a gasoline blend optimization. In the example we have 4 components (ingredients), we can see the recipe, the final blend specs (final cake or dish), and the profit. The chef makes the cake to sell it, same is for an owner of an oil terminal. Profit is the answer.

Conclusion

Why there is so much interest In Blending?

Because of the enormous economic potential of blending.

With the current oil glut and component availability, buying cheap components around the world and blending them together can potentially give a great profit, even with the transportation costs and contango premiums.

Oil terminals owners, new or old, and with or without experience are in this business to increase profits with minimum effort, and this is where blending comes in.

You need:

· a small facility with 3-4 components; many of them using “anchor” components, i.e. light naphtha, cat gas, and butane because they are cheap, widely available, and have great blending properties to make the final blend.

· blending software that helps you achieve the goal with low effort

· A few million dollars to invest, with a break even in a couple of months

References

[1] Barsamian, A., Curcio, L.E., Gasoline Blend Optimization via Linear & Non-Linear Programming Optimizers”, April,2016 (http://refautom.com/NewsDB/Gasoline%20Blend%20Optimization.pdf)

[2] Barsamian, A., Curcio, L.E,.” Use of SmartBlend Gasoliner Blend Optimizer to obtain profitable Gasoline”, August 2017 (http://refautom.com/NewsDB/SMART%20BLEND%20OPTIMIZER.pdf)